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From Concept to Creation: Australian made every step of the way

Aust Made label

Despite being part of an industry dominated by offshore mass manufacturing and the associated low production costs, Thermoline has remained a leader in this space for over 50 years.

We attribute this success to our innovative, efficient, high-quality, and sustainable products being produced right here in Australia. We pride ourselves on being able to offer customers a greater return on their investment due to the efficiency and extended lifespan of our equipment.

Don't forget, to celebrate Australian Made Week, we have a promotion running from 21st May - 30 June, 2024 where you can get 10% off all of our Australian made products. Click here to see the range

Here's a glimpse into our manufacturing process and how we ensure a premium output every time. 

1. Concept Development

Our journey begins with a team of designers, engineers, and market researchers who collaborate to identify needs and opportunities. We focus on understanding customer pain points and emerging trends to create concepts that are innovative, efficient and practical.

assembly line 1


2. Detailed Planning and Design

Once we've found a viable concept, we move into the planning phase. This involves:

Design Drafting: Using advanced CAD (Computer-Aided Design) software, our engineers create detailed blueprints and 3D models of the product. This allows for precise visualisation and refinement of the design.

Material Selection: Choosing the right materials is crucial. We consider factors such as durability, sustainability, cost-effectiveness, safety regulations and aesthetic appeal. Our commitment to quality ensures that we source only the best materials, often from local suppliers.

Prototyping: A prototype is developed to test the design's functionality, ergonomics, and overall appeal. This stage often involves several iterations, each rigorously tested and refined.

concept dev


3. Manufacturing

The heart of our process lies in the manufacturing phase, where raw materials are transformed into finished products through a series of meticulously controlled steps:

Material Preparation: Raw materials are prepared and processed to the required specifications. This can involve cutting, molding, machining, or other techniques depending on the material and product.

Assembly Line: Components are assembled with precision. Our skilled technicians use state-of-the-art machinery and tools to ensure each part fits perfectly, maintaining the integrity of the design.

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4. Testing

Testing the equipment is a critical phase in our process, ensuring that each piece of equipment meets stringent quality and performance standards before it reaches our customers. This process involves rigorous assessments, including stress tests, functionality checks, and safety evaluations, conducted under simulated operational conditions. Advanced diagnostic tools and real-time monitoring systems are used to detect any potential defects or inefficiencies.

qlty control testing 2


  1. Finishing Touches

The final touches can make or break a product’s appeal and functionality. This stage includes surface finishing techniques such as cleaning, labelling and final checks to enhance aesthetic appeal.


6. Packaging and Distribution

Once products pass all quality checks, they are carefully packaged to ensure they reach customers in perfect condition. We then manage the logistics to ensure timely delivery.


  1. Continuous Improvement

Our commitment to excellence doesn’t end with the delivery of the product. We continuously gather feedback from customers and stakeholders to identify areas for improvement. This feedback loop informs future product development and enhances our manufacturing processes, ensuring we stay at the forefront of innovation.

At Thermoline, it’s about creating products that embody our values of quality, efficiency, sustainability, and innovation. From the initial spark of an idea to the moment the product reaches you, every step is a testament to our dedication to Australian made production.